Power Conversion & Cockpit Controls

With design-to-specification engineering services and complete turnkey manufacturing, our cockpit avionics and power conversion solutions are tailored to meet the needs of military and commercial aircraft, surface ship and military ground vehicle applications. Those applications include custom and COTS power conversion, cockpit controls and displays, electro-mechanical controls and value-added solutions for mission-critical products. Contact us today to develop your tailored, mission-critical solution.

Product options matrix
See our COTS and custom VITA compliant product offerings

Design Engineering
Drawing from a wealth of experience, our engineers solve your most difficult electronics, interconnect and integration challenges, with a special emphasis on:
- Electrical and electronics design
- Power conversion engineering
- Mechanical/electrical packaging and interface
- Circuit card design and layout
- Thermal analysis and modeling
- Design to customer spec

Capabilities
- Power supplies and power systems
- Panels, consoles, and chassis
- Electronic and electro-mechanical packaging
- Automated Test Equipment (ATE) design
- Complete system “box build”
- Design or build-to-print, fully turn-key
- Magnetics design
- Environmental stress screening
- In-house thermal and vibration capability
- EMI test capability

System design, development and test
- Cockpit control panels
- Avionics and displays
- Control systems
- Obsolescence redesign and part substitution
- Upgrades utilizing current technologies
- Software development
- Packaging and thermal design
- Environmental stress screening
- Thermal cycling
- Random and sinusoidal vibration

Power supply design
- Power levels – 100 to 5,000 Watts
- DC inputs -
- 28VDC, 48VDC, 270VDC
- DC inputs -
- AC inputs
- Single Phase 400HZ
- 3 Phase 400HZ
- Input specifications
- MIL-STD-704 Aircraft
- MIL-STD-1399 Shipboard
- MIL-STD-1275 Mobile
- DO-160
- Environmental requirements MIL-STD-810
- EMI/EMC to MIL-STD-461
- VME / VPX 3U and 6U Power Supply form factors to VITA standards
- Custom packaging
- Conduction or air cooling
- Integrated systems management/communications
- CAN, I2C, IPMI, VITA 48.11, Ethernet, fiber optic
- Embedded processing

Platform experience
We've developed solutions for a wide range of platforms, including:
- CH-47 overhead, cockpit, and cargo bay switching panels
- UH-60 throttle quadrant
- Open architecture power solutions
- Airborne radar power systems
- S-76 cooling system/cockpit panels
- S-70 searchlight controller
- B-1B cockpit switching control
- G/ATOR Humvee radar power supply
- UAV applications
Key specifications
- MIL-STD-704 Aircraft
- MIL-STD-1399 Shipboard
- MIL-STD-1275 Mobile
- DO-160